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Clean Hydrogen Partnership

Conventional fire on a CGH2 trailer

Event

Event ID
1139
Quality
Description
Early in the morning a hydrogen tube trailer experienced a tire fire and pulled onto the road shoulder. The driver attempted to extinguish the fire with the fire extinguisher on the vehicle. Heat from the fire caused seats on the isolation valves of two tubes to deform and the welded stainless steel manifold to crack, releasing hydrogen, ignited then by the tire fire.
The driver was unable to extinguish the fire and called the emergency number. Emergency responders closed the highway in both directions for several hours.
There were 2 injuries, the material damage was limited to the trailer.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Valve (Generic)
How was it involved?
Rupture
Initiating cause
Conventional Component Failure (Fire)
Root causes
Root CAUSE analysis
The INITIATING CAUSE was a conventional fire on tire following brake failure.
The ROOT CAUSE can be probably related to ageing of the tires or of the brake system. Maintenance procedures are in place to avoid these hazards. Moreover, tube protection from conventional fires seems having been not very effective (design shortcoming).

Facility

Application
Hydrogen Transport And Distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
tire, Piping, Fittings
Location type
Open
Operational condition
Pre-event occurrences
the refilled trailer had just been connected to the customer pressure reducing station

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Currency
US$
Property loss (onsite)
131000
Property loss (offsite)
0
Post-event summary
no fatalities, no injuries, and damage was limited to the trailer

Lesson Learnt

Lesson Learnt

The conventional brake fire which started this incident did not produce a heat input to the CGH2 tubes to cause their internal pressure to raise above the limit set by the pressure relief system. The burst disc did not open. The only damage caused by the fire was to a seal fitting, which caused a leak with limited consequences.
Nevertheless, other cases started with conventional fires caused the venting of the whole hydrogen load, because the pressure relief valve were thermally or pressure-activated. Such a scenario has to be avoided when the trailers are in a confined space, such as a tunnel.
Corrective Measures
The company investigated the possibility to replace the decking on the floor above the tires, now made of a aluminium plate, with a steel plate. The outcome of this analysis is unknown.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Released amount
56
Actual pressure (MPa)
18.6
Design pressure (MPa)
18.6
Presumed ignition source
Open flame

References

Reference & weblink

Incident I-2011060207 of the US Pipeline and Hazardous Materials Safety Administration PHMSA: <br />
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%… />
(accessed September 2024)

JRC assessment