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Clean Hydrogen Partnership

Road collision involving hydrogen trailer

Event

Event ID
1134
Quality
Description
A vehicle transporting 54 compressed hydrogen cylinders stopped at a railroad crossing and was struck from behind by a tractor trailer that did not slow down. Due to the impact, the cylinders were thrown from the vehicle. Three of them had the cylinder caps destroyed by hitting the road, broke the valves releasing hydrogen. The hydrogen was allowed to vent till emptying the cylinders without any intervention.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Valve (Generic)
How was it involved?
Rupture
Initiating cause
Impact, Rollover, Crash
Root causes
Root CAUSE analysis
INITIATING CAUSE was a traffic accident.
In absence of information on driver, the ROOT CAUSE is attributed generically to a human error (wrong manoeuvre).

Facility

Application
Hydrogen Transport And Distribution
Sub-application
CGH2 cylinders truck
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
valve
Location type
Open
Operational condition
Description of the facility/unit/process/substances
DESCRIPTION OF THE UNIT
According to PHMSA, each cylinder contained 300 gas-cubic feet of hydrogen. Three cylinders were damaged and released 900 gas-ft3. If these values are correct, it corresponds to ca. 2.1 kg of hydrogen released. The total transported hydrogen, in 54 cylinders, was then ca. 39 kg

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Currency
US$
Property loss (onsite)
45045
Property loss (offsite)
0
Post-event summary
The driver of the other truck that struck the rear of the Linde truck was killed upon impact.

Lesson Learnt

Lesson Learnt
According to the shipping company, this accident was beyond our drivers control. The cylinders were adequately secured for normal transportation, but the impact was very violent Still accoridng to the company, there was not a possibility of not having the cylinders leave the truck.In absence of accurate frequency of failure as function of the impac tforce, it is impossible to draw an indipendent and fact-based opinion on the need of a better design.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Released amount
2.1
Actual pressure (MPa)
16.5
Design pressure (MPa)
16.5
Presumed ignition source
No ignition

References

Reference & weblink

Incident E-2005040157 of the US Pipeline and Hazardous Materials Safety Administration PHMSA: <br />
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%… />
(accessed September 2024)

JRC assessment