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Clean Hydrogen Partnership

Over pressurisation of a LH2 trailer

Event

Event ID
1115
Quality
Description
An LH2 trailer had just delivered hydrogen to a customer. The vehicle exited the plant, weighted the trailer parked to get the weight receipt. While in the building, a safety device activated due to excessive internal vessel pressure. The vented hydrogen vapour ignited (possibly by static electricity) resulting in a vent stack fire.
Plant emergency responders, carrier safety departments, and shipper safety department were contacted. The incident was terminated successful, but the source does not explain how. Very probably, they left the fire extinguishing by itself. The hydrogen left in the tank after delivery was not in a liquid state, it was vapour only.

The investigation revealed that the trailer had lost the vacuum guaranteeing thermal insulation from external heat to the LH2 tank, resulting in an increase of the vapour pressure. The safety device functioned properly and no significant quantity of product was dispersed.
This trailer was safely removed from the site and taken to a qualified repair facility for further evaluation and repairs.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Prd
How was it involved?
Correct Activation
Initiating cause
Over-Pressurisation (Thermal Insulation Degradation)
Root causes
Root CAUSE analysis
The INITIAL CAUSE was over-pressurisation of the LH2 tank, which triggered a hydrogen venting.
The ROOT or INTERMEDIATE CAUSE was a loss of the thermal insulation capacity of the tank, due to deterioration of the vacuum between the external and internal shells of the LH2 tank.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
vacuum thermal insulation
Location type
Open
Operational condition
Pre-event occurrences
The trailer was empty, having just delivered hydrogen to a customer site. Only gaseous hydrogen, no LH2 was left.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Currency
US$
Property loss (onsite)
0
Property loss (offsite)
0
Post-event summary
A negligible amount of hydrogen was released.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
No ignition

References

Reference & weblink

Incident I-2001080130 of the US Pipeline and Hazardous Materials Safety Administration PHMSA: <br />
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%… />
(accessed September 2024)

JRC assessment