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Clean Hydrogen Partnership

Release and fire from a hydrogen pipeline

Event

Event ID
1060
Quality
Description
An in-line inspection of the hydrogen pipeline was being conducted and prior to the last run of the in-line inspection tool (magnetic flux leakage), hydrogen gas was released and ignited from a blind flange connection failure on a temporary separator filter installed at the receiver site.
The fire was immediately identified by on-site personnel. There were no injuries. The pipeline section was isolated and de-pressurised to the facility flare. Local emergency responders were dispatched and contained and extinguished the fire. The fire affected the station piping and equipment in the surrounding area. Repairs and/or replacement of affected piping and equipment were completed and re-commissioned.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Pipeline (Flange)
How was it involved?
Leak & Formation Of A Flammable H2-Air Mixture
Initiating cause
Unknown
Root causes
Root CAUSE analysis
Failure of a blind flange connection, which had been temporarily installed to allow for an in-line inspection.
According to the PHMSA report, there was no indication that the actions of the controller(s) or control room were the cause of, or a contributing factor to, the incident.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
Pipeline
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
aboveground pipeline, blind flange connection
Location type
Open
Location description
Countriside Or Desert
Operational condition
Pre-event occurrences
The incident occurred during an inline inspection.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Currency
US$
Property loss (onsite)
1451027

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Released amount
1974 kg
Actual pressure (MPa)
8.9
Design pressure (MPa)
10.2
Presumed ignition source
Not reported

References

Reference & weblink

US Pipeline and Hazardous Materials Safety Administration PHMSA: <br />
https://www.phmsa.dot.gov/safety-reports/pipeline-failure-investigation…

JRC assessment