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Clean Hydrogen Partnership

Release and fire from a hydrogen pipeline

Event

Event ID
1057
Quality
Description
Release from a welding of a hydrogen transmission pipeline
At 12:45 pm the operation control centre (OCC) recognised that a customer flow and pressure dropped significantly.
At 13:28 the OCC made the decision to close the upstream remote operated valve.
At 15:00 the pipeline technician arrived on site and confirmed the breach in the pipeline.
Additional pipeline operations technicians were deployed to isolate both manual block valve upstream and downstream of the incident site.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Pipeline (Weld)
How was it involved?
Rupture
Root causes
Root CAUSE analysis
The initial cause was the complete failure of a pipe girth weld, probably at the heat-affected zone, by hydrogen induced cracking.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
Pipeline
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
underground pipepine,welding
Location type
Underground
Location description
Countriside Or Desert
Operational condition
Description of the facility/unit/process/substances
DESCRIPTION OF THE FACILITY
The pipeline had been installed in 1992. it was made of carbon steel, with a Max operative pressure of 375 psig. At the moment of the incident the pressure was 374 psig.
Gas flow was 7284 mcf

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Currency
US$
Property loss (onsite)
500948
Post-event summary
No consequence to environment or persons. Only costs related to materials damage and emergency intervention.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Released amount
322 kg
Actual pressure (MPa)
2.6
Design pressure (MPa)
2.3
Presumed ignition source
Not reported

References

Reference & weblink

US Pipeline and Hazardous Materials Safety Administration PHMSA: <br />
https://www.phmsa.dot.gov/safety-reports/pipeline-failure-investigation…

JRC assessment