Event
- Event ID
- 978
- Quality
- Description
- The event occurred at a hydrogen tank (another source reports a 'conduit in an enclosed space') of a hydrogen generation unit of a refinery. The explosion caused a flare and a displacement of air that threw the contract workers against the refinery's metal structure.
The workers were using an electric rotary sander on the inside the tank which had been had been drained three days before. The workers had already done previously the same work without incident. - Event Initiating system
- Classification of the physical effects
- Hydrogen Release and Ignition
- Nature of the consequences
- Macro-region
- South America
- Country
- Brazil
- Date
- Main component involved?
- Cgh2 Storage Vessel
- How was it involved?
- Internal Explosion (H2-Air Mixture)
- Initiating cause
- Inadequate Or No Purge
- Root causes
- Unknown (No additional details provided)
- Root CAUSE analysis
- The INITIATING CAUSE was an explosion inside a hydrogen tank, which was still containing hydrogen despite workers were wroking in it.
According to the sources, the possible causes could have been "inadequate maintenance, failure of following procedures, lack of work procedures or procedures". Additional job related causes could also have contributed, such as mental and physical stress due to long shift and tight deadlines.
All these are plausible, however, absolutely no evidence is provided to support these theses. The ROOT CAUSES remain unknown.
Facility
- Application
- Petrochemical Industry
- Sub-application
- hydrogen production unit, SMR
- Hydrogen supply chain stage
- Hydrogen Storage (No additional details provided)
- All components affected
- hydrogen tank, pipe
- Location type
- Confined
- Location description
- Industrial Area
- Operational condition
- Pre-event occurrences
- Maintenance works were ongoing.
- Description of the facility/unit/process/substances
- DESCRIPTION OF THE FACILITY
Acording to www.nsenergybusiness.com, tThe process units in the this refinery included an atmospheric distillation unit (ADU), a vacuum distillation unit (VDU), a catalytic cracking unit (CCU), a hydrodesulphurisation unit (HDS), a hydrotreating unit (DHTD), a hydrogen generation unit (HGU), a sulphur recovery unit (SRU), and a lubricant and paraffin plant.
According to the Oil and Gas Journal, the hydrogen generation unit has a hydrogen generation capacity of 1.1 million normal m3/day (approx. 100 kgH2/day). It produced high-purity hydrogen by SMR for for several downstream units within the refinery complex.
Emergency & Consequences
- Number of injured persons
- 3
- Number of fatalities
- 0
- Post-event summary
- The injuries were severe.
Event Nature
- Release type
- gas
- Involved substances (% vol)
- H2 100%
- Presumed ignition source
- Mechanical sparks
References
- Reference & weblink
REUTERS news of January 19, 2015<br />
https://www.reuters.com/article/idUSL1N0UY0K720150119HazardEx News <br />
https://www.hazardexonthenet.net/article/88918/Petrobras-refinery-explo… />
(Accessed December 2025)The incident is also listed in <br />
P. Kannan, A web-based collection and analysis of process safety incidents<br />
Journal of Loss Prevention in the Process Industries 44 (2016) 171-192
JRC assessment
- Sources categories
- News