Event
- Event ID
- 902
- Quality
- Description
- A hot oil line (8-inch) in the hydro-desulphurisation (HDS) unit failed due to fatigue cracking. Hot oil at 50 bar and 343°C sprayed across the roadway into the hydrogen units where ignition occurred. The pipe break was a guillotine -type, probably in the heat affected zone at 2 inches from a welding.
The intense fire around the pipe rack in the hydrogen plant caused a hydrogen line (16-inch) to rupture, adding a second blow torch to the fire. In successive order, more pipes ruptured with explosions.
After six-and-a-half hours, the fire was extinguished.
Damage was extensive. The three hydrogen units and the four HDS units were heavily damaged or destroyed. - Event Initiating system
- Classification of the physical effects
- Hydrogen Release and Ignition
- Nature of the consequences
- Fire Followed By An Explosion (No additional details provided)
- Macro-region
- South America
- Country
- Venezuela
- Date
- Root causes
- Root CAUSE analysis
- The INITIATING cause is fatigue cracking of the oil pipeline, different sources referring to probable fatigue cracking, again probably hydrogen assisted.
Before the loss, the line which failed was judged
as having excessive vibration.
Failure of managing out-of-specification fatigue phenomena may be the root cause, or at least a contributing cause.
Facility
- Application
- Petrochemical Industry
- Sub-application
- Hydrodesulphurisation process
- Hydrogen supply chain stage
- All components affected
- hydrogen (generation) unit
- Location type
- Open
- Location description
- Industrial Area
- Operational condition
- Pre-event occurrences
- 9 years earlier vibrations had been noted on the gas line which failed. The structure had been stiffened by means of gussets. An hypothesis is that this intervention had amplified/accelerated the fatigue phenomena which was caused the break of the line., together with blistering due to hydrogen attack.
Emergency & Consequences
- Number of injured persons
- 0
- Number of fatalities
- 0
- Currency
- US$
- Property loss (onsite)
- 75000000000
- Post-event summary
- Damage was extensive. The three hydrogen plants and the four HDS units were heavily damaged
or destroyed.
Other source report M$89(Excluding Production loss.)
Event Nature
- Release type
- gas mixture
- Involved substances (% vol)
- oil
H2 - Actual pressure (MPa)
- 5
- Presumed ignition source
- Not reported
- Flame type
- Jet flame
References
- Reference & weblink
Description of the event in the database ARIA<br />
https://www.aria.developpement-durable.gouv.fr/accident/7315/<br />
(accessed September 2020)MARSH report, 100 largest losses in the hydrocarbon industry, 27th edition 2022<br />
https://www.marsh.com/cz/en/industries/energy-and-power/insights/100-la… />
(accessed January 2024)A. Goel, Refinery Reliability Through Advanced NDT Methodologies, <br />
Proc. National Seminar on Non-Destructive Evaluation Dec. 7 - 9, 2006, Hyderabad<br />
http://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.216.4819&rep=r… />
(accessed September 2020)
JRC assessment
- Sources categories
- ARIA