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Clean Hydrogen Partnership

process gas explosion in a ammonia plant

Event

Event ID
816
Quality
Description
In a chemical plant , a process gas leak (4% ammonia and 88% hydrogen) occurs during a purge operation. The cloud of gas ignites and explodes. An employee is killed.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Asia
Country
Japan
Date
Main component involved?
Pipe
Initiating cause
Inadequate Or No Purge
Root causes
Unknown (No additional details provided)
Root CAUSE analysis
The INITIATING CAUSE is the leak and ignition of a 4% ammonia - 88% hydrogen mixture
The ROOT CAUSE is unknown.

Facility

Application
Chemical Industry
Sub-application
Ammonia production
Hydrogen supply chain stage
All components affected
proces gas line
Location type
Open
Location description
Industrial Area
Operational condition
Pre-event occurrences
The accident occurred during a purge operation.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
1
Post-event summary
An employee is killed.

Event Nature

Release type
gas mixture
Involved substances (% vol)

H2 88%
NH3 4%
Presumed ignition source
Not reported

References

Reference & weblink

ARIA data base <br />
https://www.aria.developpement-durable.gouv.fr/accident/5356/<br />
(accessed December 2025)

JRC assessment