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Clean Hydrogen Partnership

Unexpected hydrogen presence in a brine tank

Event

Event ID
750
Quality
Description
Two workers were performing maintenance or repair work on a brine surge tank, which potentially contained hydrogen gas in a vapour space in its upper portion. The job consisted in removing and replacing the brine line connected to the top of the tank. One worker was using a torch to cut a U-bolt on the bypass piping next to a brine surge tank had to be cut. Just before the accident, the second worker was on top of the tank unbolting the brine line. It followed explosion which caused one fatality and one injury.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Main component involved?
Chemical Storage Tank
Initiating cause
Inadequate Or No Purge
Root causes
Unknown (No additional details provided)
Root CAUSE analysis
The ROOT CAUSE could be related to (1) lack of clear safety procedures, (2) failure to follow the procedure, (3) wrong instructions by supervisors. The OHSA report does not provide the information required to attribue with certainty one of these.

Facility

Application
Chemical Industry
Sub-application
construction material production
Hydrogen supply chain stage
All components affected
brine surge tank
Location type
Unknown
Location description
Industrial Area
Operational condition
Pre-event occurrences
Mechanical works were executed on the pipes

Emergency & Consequences

Number of injured persons
1
Number of fatalities
1
Post-event summary
The worker who unbolted the brine line was launched into the air by an explosion and struck against some piping or other structure. he was dead. The wit the torch was struck by piping and knocked backward. His head struck a curb, and he was injured.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Open flame

References

Reference & weblink

Occupational Safety and Health Administration (OHSA) Accident Summary Nr: 14503387 - One Killed, One Injured In Brine Surge Tank Explosion<br />
https://www.osha.gov/ords/imis/accidentsearch.accident_detail?id=145033… />
(accessed October 2020)

JRC assessment