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Clean Hydrogen Partnership

Explosion at a hydrogenation unit

Event

Event ID
744
Quality
Description
Employee #1, a maintenance worker, was killed by a hydrogen blast while working inside a batch hydrogenation unit.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
North America
Country
United States
Date
Root causes
Root CAUSE analysis
The incident occurred during maintenance operations

Facility

Application
Chemical Industry
Sub-application
unspecified
Hydrogen supply chain stage
All components affected
hydrogenator
Location type
Unknown
Location description
Industrial Area
Operational condition
Pre-event occurrences
Maintenance was ongoing inside a hydrogenation unit.
Description of the facility/unit/process/substances
DESCRIPTION OF THE PROCESS
From Wikipedia: "Hydrogenation is a chemical reaction between molecular hydrogen and another compound or element, usually in the presence of a catalyst such as nickel, palladium or platinum."
https://en.wikipedia.org/wiki/Hydrogenation

Emergency & Consequences

Number of injured persons
0
Number of fatalities
1

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Not reported

References

Reference & weblink

OSHA Accident Summary Nr: 763086 - Employee Killed By Explosion Inside Batch Hydrogenator<br />
https://www.osha.gov/ords/imis/accidentsearch.accident_detail?id=763086… />
(accessed May 2023)

JRC assessment