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Clean Hydrogen Partnership

Hydrogen leak in a chemical laboratory

Event

Event ID
697
Quality
Description
Hydrogen as carrier gas was provided to a reactor gas chromatograph by several compressed hydrogen bottles. The bottles emptied rapidly, but the loss of carrier gas could only be detected when the gas storage pressure fell to a level to stop the flow to the chromatographer.

Later on, the leak was identified on the gas connection.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
Europe
Country
United Kingdom
Date
Main component involved?
Joint/Connection
How was it involved?
Leak & Formation Of A Flammable H2-Air Mixture
Initiating cause
Unknown
Root causes
Root CAUSE analysis
The INITIATING CAUSE was an instrumentation connection with a 'serious leak'.
A ROOT CAUSE is not given. However, the failing to detect hydrogen and the quick emptying of the bottles highlights a lack of safety design of the laboratory and of effective safety procedures.

Facility

Application
Laboratory / R&d
Sub-application
chemical laboratory
Hydrogen supply chain stage
Hydrogen Storage (No additional details provided)
All components affected
chromatographer, compressed hydrogen storage
Location type
Confined
Operational condition
Unknown (No additional details provided)

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Lesson Learnt

Lesson Learnt
In this event, a non-negligible amount of hydrogen was released in the laboratory without further consequences.
A chromatographer using hydrogen gas as a carrier is usually equipped with an internal safety sensor. However, this leak occurred outside on the line to the chromatograph housing, so that the internal gas detector could not detect the leak.

Nothing is known on the laboratory assets and its safety measures, such as the presence of forced ventilation, fume hoods and hydrogen safety sensors. If the latter were deployed, they were clearly not in the right place to detect this leak.
It can also be assumed that hydrogen could have formed a flammable mixture inside the laboratory and that an ignition source could have more serious consequences.
The fact that the leak was not detected until the storage was almost empty implies a lack of effective hydrogen detection in the laboratory. Moreover, a quick emptying of compressed hydrogen gas bottles should have been easily notices by the laboratory personnel, if the right procedure would have been in place and followed.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Hole shape
Other shape
Presumed ignition source
No ignition

References

Reference & weblink

JRC assessment