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Clean Hydrogen Partnership

Explosion in the waste decay tank of a nuclear power plant

Event

Event ID
669
Quality
Description
An in-tank explosion occurred in a gaseous waste decay tank while the plant was in cold shutdown. The gaseous hydrogen present in the tank formed a flammable mixture and ignited due to air contamination of the inert nitrogen system used to control the hydrogen-oxygen concentrations in the tank.
This resulted in a release of about 8.8 curies of noble gases and minor tank damage.

Generally, the gas in pressurized water reactor waste gas systems is hydrogen rich and the oxygen concentration must be controlled to prevent flammable gas mixtures. Flammable concentration of gas mixtures can be prevented by limiting either the hydrogen or the oxygen concentration to less than 3 percent.
The source of air was identified as instrument air leaking through check valves at the cross connections between instrument air and nitrogen lines. Under normal operating conditions, the pressure in the instrument air system is higher than that of the nitrogen system. These cross connections had been installed in response to a safety improvement request. The nitrogen system provided a backup gas supply to the air-operated steam supply valve for the steam-driven auxiliary feed water pump. This backup was installed to provide a "safety grade" auxiliary feed water system that satisfies the single-failure criteria. Other cross connections, which apparently did not leak air into the nitrogen system, had been previously installed to provide a redundant gas supply to the air-operated pressurizer relief valves and the associated block valves.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Root causes
Root CAUSE analysis
The INITIATING cause of the in-tank explosion is the entrance of air in a hydrogen reach atmosphere.
The source of air was due to a leaking valve.

Facility

Application
Power Plant
Sub-application
Nuclear power plant
Hydrogen supply chain stage
All components affected
gaseous waste decay tank, check valve
Location type
Confined
Location description
Industrial Area
Operational condition
Pre-event occurrences
Generally, the gas in pressurized water reactor waste gas systems is hydrogen rich and the oxygen concentration must be controlled to prevent flammable gas mixtures. Flammable concentration of gas mixtures can be prevented by limiting either the hydrogen or the oxygen concentration to less than 3 percent.
According to measure performed by the employee on similar tanks it can be assumed that the oxygen concentration in the tank was at least 10% to 15%.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
According to a source, the explosion bent the bolts of an inspection hatch on the tank, allowing radioactive gasses in the tank to escape into a radioactive waste room. From there, the radioactive material was released into the atmosphere (about 8.8 curies of noble gases ).

Lesson Learnt

Lesson Learnt

The NRC conclude its report by saying that that licensees needed to devote more attention to the potential effects of nitrogen-air system cross connections when systems are modified to use nitrogen as a backup to air systems. If cross connections exist, the potential for the formation of flammable gas mixtures should be evaluated.
More in general, a sampling program to avoid formation of flammable gas mixtures in tanks should be considered.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Not reported

References

Reference & weblink

US Nuclear Regulation Commission Information Notice no. 81-27: <br />
FLAMMABLE GAS MIXTURES IN THE WASTE GAS DECAY TANKS in PWR PLANTS. <br />
https://www.nrc.gov/docs/ML0702/ML070220261.pdf<br />
<br />
<br />
(accessed November 2020)

JRC assessment