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Clean Hydrogen Partnership

Explosion in a chlorine production plant

Event

Event ID
661
Quality
Description
The incident occurred at the chlorine electrolyser. Failure of a strainer allowed sand from brine filters to get into mercury cells in a chlorine plant. It appears that the sand obstructed the flow and caused excessive hydrogen generation. An explosion occurred in the chlorine collection system.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Date
Root causes
Root CAUSE analysis
Flow restriction and mechanical equipment failure

Facility

Application
Chemical Industry
Sub-application
Chlorine production
Hydrogen supply chain stage
All components affected
filter
Location type
Unknown
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Lesson Learnt

Corrective Measures

To monitor the pressure at the filter

Event Nature

Release type
gas mixture
Involved substances (% vol)
H2, CL2
Presumed ignition source
Not reported

References

Reference & weblink

Event nr 9841 of the UK database ICHEME in PDF format. <br />
https://www.icheme.org/knowledge/safety-centre/resources/accident-data/… />
(accessed October 2020)<br />

The primary source was in the journal Loss of Prevention (vol. 3)

JRC assessment