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Clean Hydrogen Partnership

Fire during the production of CVD coating

Event

Event ID
606
Quality
Description
This incident occurred at CVD (coating vapour deposition) equipment. During operation, a vacuum pump for air discharging was turned on and by mistake silane and hydrogen gases were allowed to flow into the CVD equipment. This caused the gases to enter the air discharging pipeline made of PVC (poly-vinyl chloride), which took fire.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
Asia
Country
Japan
Date
Main component involved?
Compressor / Booster / Pump
How was it involved?
Erroneous Release & Formation Of A Flammable H2-Air Mixture
Initiating cause
Wrong Operation
Root causes
Root CAUSE analysis
The INITIATING cause for the production of the flammable gas mixture was a wrong operation of the gas flows. The root cause of this wrong operation is unknown.

Facility

Application
Chemical Industry
Sub-application
Coating production
Hydrogen supply chain stage
All components affected
CVD reactor
Location type
Confined
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Event Nature

Release type
gas mixture
Involved substances (% vol)
H2,
silane
Presumed ignition source
Not reported

References

Reference & weblink

High Pressure Gas Accident Cases Database of the KHK (High Pressure Gas Safety Association): <br />
https://www.khk.or.jp/public_information/incident_investigation/hpg_inc… />
(accessed May 2025)

The first entry in HIAD was coming from RISCAD, which is now closed.<br />

JRC assessment