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Clean Hydrogen Partnership

Explosion in a flammable gases pipelines system

Event

Event ID
544
Quality
Description
A fire occurred in a pipe trench containing about 50 pipelines.
The pipelines were carrying a wide variety of hydrocarbons from crude oil to residuals. In addition, there were lines with steam, fuel gas, hydrogen, amine solutions and sour water pipelines.
Within 10 minutes of the fire, an explosion occurred followed by larger explosions in the pipe trench as pipelines ruptured. The fire spread to a diesel tank. The refinery had to be taken offline. The fires were extinguished after 12 hours. A lagging fire was concluded with excessive oil in the trench. The pipes ruptured due to no relief valve and being blocked in.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire Followed By An Explosion (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Pipeline
How was it involved?
Rupture & Formation Of A Flammable H2-Hc-Air Mixture
Initiating cause
Conventional Component Failure (Fire)
Root causes
Unknown (No additional details provided)
Root CAUSE analysis
The INITIATING CAUSE was a fire in a trench populated with several fuel pipes

The reason for the fire is not given. It could be speculated that a flammable substance leaked from one of the pipes and ignited, engulfing the other pipes. The explosions noticed after the fire started could have been caused by the individual rupture of other pipes.

The ROOT CAUSE of the fire is unknown.

Facility

Application
Petrochemical Industry
Sub-application
refinery
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
hydrocarbons pipeline
Location type
Open
Location description
Industrial Area
Operational condition
Unknown (No additional details provided)

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Property loss (offsite)
0
Post-event summary
The refinery had to be taken offline.
The fires were extinguished after 12 hours

Lesson Learnt

Corrective Measures

1. Provide adequate clearance below pipes so that drainage is adequate to prevent accumulation of oil.
2. Remove steam and other high temperature lines from main pipe alleys to reduce ignition sources.
3. Install additional fire fighting water turret monitors to improve first response fire fighting ability.
4. Provide a fire break to reduce pipe alley fire exposure.
5. Emphasize improved housekeeping, as related to free oil and oil soaked insulation.
6. Minimize piping inside tank firewalls.

Event Nature

Release type
gas-liquid mixture
Involved substances (% vol)
H2,
hydrocarbons,
steam,
fuel gas,
amine solutions
Presumed ignition source
Not reported

References

Reference & weblink

JRC assessment