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Clean Hydrogen Partnership

Release hydrogen-nitrogen mixture from a boiler

Event

Event ID
542
Quality
Description
A joint failure allowed a mixture of hydrogen and nitrogen into the atmosphere.
Failure of double cone joint on waste heat boiler in synthesis loop caused release of synthesis gas at 28.7 MPa and 170 degrees C after shutdown for maintenance.
There was no structural damage.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
Europe
Country
United Kingdom
Date
Main component involved?
Joint/Connection (Threaded)
How was it involved?
Rupture
Initiating cause
Unknown
Root causes
Unknown (No additional details provided)

Facility

Application
Chemical Industry
Sub-application
Ammonia production
Hydrogen supply chain stage
All components affected
Ammonia storage tank, connection between ship and storage
Location type
Unknown
Location description
Industrial Area
Operational condition
Pre-event occurrences
The unit was shutdown for maitenance at the moment of the release

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Event Nature

Release type
gas mixture
Involved substances (% vol)
H2, synthesis gas and N2
Actual pressure (MPa)
28.7
Presumed ignition source
No ignition

References

Reference & weblink

Extract from Leonoir and Davenport, Survey of Vapor Cloud Explosions: Second Update, Process Safety Progress, 12 (1993) 12-33.

Leonoir and Davenport, Survey of Vapor Cloud Explosions: Second Update, Process Safety Progress, 12 (1993) 12-33.

JRC assessment