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Clean Hydrogen Partnership

Fire at a hydro-cracking reactor of a refinery

Event

Event ID
528
Quality
Description
The incident started at the unit removing CO2 from the process gas stream of a hydrocracking facility. (Catalysed Removal of Carbon Dioxide = Catacarb). Localized corrosion caused a pipe to fail and dumped the Catacarb from the unit and then hydrogen was released and ignited.
The fire lasted approximately 10 minutes.
The unit was shutdown, resulting in loss of the supply of Catacarb.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Pipe
How was it involved?
Rupture & Formation Of A Flammable H2-Air Mixture
Initiating cause
Material Degradation (Internal Corrosion / Erosion)
Root causes
Root CAUSE analysis
Localized corrosion caused the failure of a pipe. The Catacarb was dumped from the unit. Hydrogen was released and ignited.

Facility

Application
Petrochemical Industry
Sub-application
Hydrocracking process
Hydrogen supply chain stage
All components affected
Catacarb reactor
Location type
Unknown
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
The fire lasted approximately 10 minutes.
The unit was shutdown, resulting in loss of the supply of Catacarb.
Smoke visible offsite.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Not reported

References

Reference & weblink

Snapshot from the site of the Major Accidents at Chemical/Refinery Plants in Contra Costa County<br />
https://www.cchealth.org/health-and-safety-information/hazmat-programs/… />
(accessed January 2025)

JRC assessment