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Clean Hydrogen Partnership

Explosion in a vent line

Event

Event ID
433
Quality
Description
After cooldown of a LH2 system, the operator noticed cold gas issuing from a small hole in a flexible section of the vent line. Subsequent examination revealed that a deflagration had taken place in the vent line and there was a small hole in the flexible section. The vent cap showed signs of fire and was stuck in the open position.

[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Main component involved?
Venting System (Line)
How was it involved?
Internal Explosion (H2-Air Mixture)
Initiating cause
Inadequate Or No Purge
Root causes
Unknown (No additional details provided)
Root CAUSE analysis
The INITIATING CAUSE was the formation of hydrogen-air mixture in the vent.
The mixture may have formed when the line warmed and sucked air back into the line around the seal of the vent cap or the cap may have stuck open and air diffused into the line. No source of ignition was determined. The ROOT CAUSE is unknown.

Facility

Application
Non-Road Vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
Hydrogen Transfer (No additional details provided)
All components affected
vent
Location type
Unknown
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Property loss (onsite)
0
Property loss (offsite)
0

Event Nature

Release type
liquid
Involved substances (% vol)
H2 100%
Release duration
unknown
Presumed ignition source
Not reported
Ignition delay
N

References

Reference & weblink

Mishap no 74 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

JRC assessment