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Clean Hydrogen Partnership

Explosion in a hydrogen purifier

Event

Event ID
430
Quality
Description
During operation of a gaseous hydrogen purifier system, an explosion occurred when the valves were actuated to admit hydrogen. The purifier consisted of a precooler coil immersed in liquid nitrogen.

[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Main component involved?
Pipe
How was it involved?
Internal Explosion (H2-Air Mixture)
Root causes
Root CAUSE analysis
The system had not been completely purged because a valve in the system was not opened. This valve did not appear on the control panel schematic. The source of ignition not reported but was considered to be related to the high gas velocity at the inlet to tile adsorber coil.

Facility

Application
Non-Road Vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected
gas purifier
Location type
Unknown
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Mechanical sparks
Ignition delay
N

References

Reference & weblink

Mishap no 69 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

JRC assessment