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Clean Hydrogen Partnership

Collision and fire from a CGH2 trailer

Event

Event ID
418
Quality
Description
A CGH2 tube trailer-tractor was hit at the rear by another vehicle, an empty flatbed trailer-tractor. Because of the collision, at least two tube safety valves were broken. The released hydrogen ignited and the fire engulfed the other eight cylinders, which over-heated, causing the pressure relief valve to activate and release the whole content (350 kg).
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Valve (Generic)
How was it involved?
Rupture & Formation Of A Flammable H2-Air Mixture
Initiating cause
Impact, Rollover, Crash
Root causes
Root CAUSE analysis
The INITIATING CAUSE was the damage to the pressure control system caused by the collision caused by another vehicle.
The safety measures operated as expected.
Beyond an evident personal responsibility of one driver in the collision, the ROOT CAUSE is difficult to determine. A better design could guarantee stronger protection of the trailer pressure control system.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
safety valve
Location type
Open
Operational condition
Description of the facility/unit/process/substances
The trailer consisted of ten tubes.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Property loss (offsite)
0

Lesson Learnt

Lesson Learnt

The safety measures operated as expected.
A better design of the protective barrier at the rear of the trailer could guarantee stronger protection of the trailer pressure control system, and therefore the reduction of the probability of an escalation. However, it is difficult to take into account all possible crash scenarios generated by traffic. Vehicle and himan protection strategies are based on highly standardised assumptions, which do not cover all possible cases, in term of speed, number and mass of vehicles involved, their relative postiton and direction, etc..

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Released amount
350
Actual pressure (MPa)
20
Design pressure (MPa)
20
Presumed ignition source
Not reported

References

Reference & weblink

Incident I-1984070441 of the US Pipeline and Hazardous Materials Safety Administration PHMSA: <br />
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%… />
(accessed September 2024)

JRC assessment