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Clean Hydrogen Partnership

Explosion and fire at a bubble chamber

Event

Event ID
386
Quality
Description
During initial testing at a liquid hydrogen bubble chamber facility, an explosion occurred shortly after opening a high pressure hydroger line. The explosion was assumed to have taken place in the liquefier. Piping, transfer lines and dewar were ruptured. Hydrogen escaped and burned in a large cloud.

[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Main component involved?
Cryogenic Pipe
How was it involved?
Internal Explosion (H2-O2 Mixture)
Initiating cause
Wrong Operation
Root causes
Root CAUSE analysis
The liquid hydrogen was considered to contain about 2% contaminants, mostly oxygen. The single deoxidation unit was too small. The ignition source was attributed to an electric charge accumulated on solid oxygen as an insulator. The flow of high velocity gas produced the electric charge. With the layer of solid oxygen as insulator having an electric charge, a voltage across the insulator would be sufficient to break it down and cause a spark. The spark was most likely the ignition source.

Facility

Application
Non-Road Vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
Hydrogen Liquefaction (No additional details provided)
All components affected
piping, dewar
Location type
Unknown
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Event Nature

Release type
gas-liquid mixture
Involved substances (% vol)
H2 100%
Presumed ignition source
Static electricity
Ignition delay
N

References

Reference & weblink

Mishap no 44 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

JRC assessment