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Clean Hydrogen Partnership

Release of LH2 during transfer

Event

Event ID
368
Quality
Description
During preparations for off-loading of a commercial tanker, the trailer experienced an overpressure causing the 50 psig (ca. 3.5 bar) relief valve to open and also the rupture of the 70 psig (ca. 4.8 bar) burst disc. Hydrogen was vented through the vent valve and the disc. A vapour cloud of about 25 feet in diameter resulted. Examination later also showed cracks in the carbon steel vent line.

[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
North America
Country
United States
Date
-
Main component involved?
Prd
How was it involved?
Correct Activation
Initiating cause
Over-Pressurisation (Wrong Operation)
Root causes
Root CAUSE analysis
The liquid phase valve into the trailer transfer build-up coil was opened prior to opening the gas pressurization valve. Opening the pressurization valve resulted then in unrestricted large flows into the tank causing excessive pressures which opened the relief valve and ruptured the burst disc. Vibrations during transit may have caused the liquid phase valve to open. The trailer was almost completely full of liquid hydrogen which contributed to the accident. The flow of cold fluid caused the cracks in the carbon steel vent line.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
Hydrogen Transfer (No additional details provided)
All components affected
PRV; burst disc
Location type
Open
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Actual pressure (MPa)
0.48
Design pressure (MPa)
0.3
Presumed ignition source
No ignition

References

Reference & weblink

Mishap no 16 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

JRC assessment