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Clean Hydrogen Partnership

CGH2 tube trailer off road

Event

Event ID
337
Quality
Description
A gaseous tube trailer gone off road in a countryside area and landed on one side. All cylinders were loaded to a pressure of 200 bars.
The impact with the ground has caused the rupture of a high pressure valve of one of the cylinders positioned at the back part of the tube trailer. The interested cylinder was positioned in the low band in a central position. The rupture of the valve caused a considerable loss of hydrogen.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
Europe
Country
Italy
Date
Main component involved?
Valve (Generic)
How was it involved?
Rupture
Initiating cause
Impact, Rollover, Crash
Root causes
Root CAUSE analysis
The loss of control and consequent drive-off caused damage to the high pressure valve of one of the hydrogen cylinders and it emptying.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
Compressed hydrogen cylinders
Location type
Unknown
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
The gaseous tube trailer has been transported to the producer site and the cylinders have been emptied.

Lesson Learnt

Lesson Learnt
From the analysis of this accident the following emerged:

(1). Lack of the side protection to the bodies valve and pipes of connection among the containers. The rear of the trailer contains the whole hydraulic system (valves of intercept, manometers and collectors). The system was not protected efficiently in case of rear and side collisions.

(2). Lack of points for the lifting of the wagon during the phases of vehicle recovery. In case of roll-over or tipping, the final phase of the emergency consists in the recovery of the trailer-tractor. This is usually done mean of a crane. Without anchor points, the lifting and up-righting is a complex situation.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Actual pressure (MPa)
20
Design pressure (MPa)
20
Presumed ignition source
No ignition
Deflagration
N
High pressure explosion
N
High voltage explosion
N

References

Reference & weblink

Munaro et al., Hydrogen trasport safety: case of compressed<br />
Gaseous tube trailer, paper presented at Int. Conference on Hydrogen Safety ICHS 2005. <br />
http://conference.ing.unipi.it/ichs2005/Papers/230001.pdf <br />
(accessed June 2020)

Also in H2TOOLS<br />
https://h2tools.org/lessons/hydrogen-tube-trailer-overturns-field<br />
(accessed oct 2025)<br />

JRC assessment