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Clean Hydrogen Partnership

Release from a hydrogen compressor in a refinery

Event

Event ID
329
Quality
Description
A temperature probe on a hydrogen make up gas compressor blew out from its compression fitting. This resulted in a release of hydrogen. The incident occurred due to a fatigue failure of the compression fitting.
The plant was shut down immediately, preventing any further release of hydrogen.
Vibration, manufacture and installation were all being considered as possible reasons for the failure. There were 20 such probes on the plant and these have all been removed until the cause of the failure could be established.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
Europe
Country
United Kingdom
Date
Main component involved?
Joint/Connection
How was it involved?
Rupture
Initiating cause
Material Degradation (Fatigue)
Root causes
Root CAUSE analysis
The INITIATING/direct cause was a loss of confinement due to the failure of a temperature probe, possibly due to vibrations.
Contributing causes were possibly manufacturing and installation shortcomings.

Facility

Application
Chemical Industry
Sub-application
unspecified
Hydrogen supply chain stage
Hydrogen Compression (No additional details provided)
All components affected
compression fitting,
temperature gauge,
H2 compressor
Location type
Unknown
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Investigation comments
An investigation was performed to determine what may have caused the failure. Until conclusions are drawn 20 similar probes on site have been removed from service.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
No ignition
Deflagration
N
High pressure explosion
N
High voltage explosion
N

References

Reference & weblink

Event description provided by HSE, original source confidential

JRC assessment