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Clean Hydrogen Partnership

Explosion in a LH2 tank

Event

Event ID
320
Quality
Description
This event occurred at after the testing of a LH2 tank. The LH2 was then removed and the tank purged with helium gas for more than 4 hours. A flange was then removed to allow for insertion of smaller tank, at which time an explosion occurred.
[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Main component involved?
Cryogenic Vessel
How was it involved?
Internal Explosion (H2-Air Mixture)
Root causes
Root CAUSE analysis
The INITATING CAUSE was the formation and ignition of an air-hydrogen explosive mixture in the tank.
Hydrogen gas was still present after the 4.5 hours of purging, when a second tank was inserted. The outer tank was still cold and air could enter the chamber by cryo-pumping. The ignition source was probably a hot wire level sensor, a platinum wire heated to above the ignition temperature of the mixture.

The ROOT CAUSE could be identified in an inadequate purging procedures and lack of independent assessment of the tank composition.

Facility

Application
Non-Road Vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected
cryogenic tank
Location type
Unknown
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Hot surface

References

Reference & weblink

Mishap no 31 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

Hankinson and Lowesmith, HAZIDs for Hydrogen Liquefaction, Storage and Transportation , FCH JU project IDEALHY, Deliverable 3.11 (2013)<br />
https://www.idealhy.eu/uploads/documents/IDEALHY_D3-10%20HAZIDs_Liquefa… />
(Only summary publicly available, accessed October 2025)

JRC assessment