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Clean Hydrogen Partnership

Leak from a CGH2 tube trailer

Event

Event ID
290
Quality
Description
A tube trailer carrying compressed hydrogen was travelling on a highway, when the drivers heard suddenly heard the sound of leaking gas. They stopped and discovered that that gas was escaping from the fusible plug of one of the cartridges, so traffic was restricted.
The KHK report does not provide information on if and how the leak was stopped, and on the reasons for the failure. Information on how the emergency was handled is also missing.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
Asia
Country
Japan
Date
Main component involved?
Tprd (Burst Disc)
How was it involved?
Premature Activation
Initiating cause
Unknown
Root causes
Root CAUSE analysis
The INITIATING CAUSE was the opening of the thermally-activated pressure relief device (TPRD), expected to activate in case of temperature increases.
Nothing is known on the reason. Since no pressure anomaly was reported, it is plausible to assume that the TPRD failed pre-maturely due to material defect. The KHK report attributed the ROOT CAUSE to “inspection failure”, without however explaining why the inspection failed.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
fusible plug, TPRD
Location type
Open
Operational condition
Pre-event occurrences
There were 22 long tubes on the trailer

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Post-event summary
The only information availabe is that "traffic was restricted".
Emergency action
After the first two explosions, the unit was compeltely shut down, and this contributed to a larger explosion. Due to the rapidity of the explosion in the gas holder, probably no emergency action was possible.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
No ignition

References

Reference & weblink

High Pressure Gas Accident Cases Database of the KHK (High Pressure Gas Safety Association): <br />
https://www.khk.or.jp/public_information/incident_investigation/hpg_inc… />
(accessed May 2025)

JRC assessment