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Clean Hydrogen Partnership

Fire on a generator of a power plant

Event

Event ID
237
Quality
Description
Gaseous hydrogen release in generator caused by turbine vibrations

[Zalosh and Short, 1978]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
North America
Country
United States
Date
How was it involved?
Leak & Formation Of A Flammable H2-Air Mixture
Initiating cause
Conventional Component Failure (Turbine-Generator)
Root causes
Unknown (No additional details provided)
Root CAUSE analysis
The INITIATING CAUSE was mechanical vibration of the turbine causing the disruption of the oil seal of the hydrogen coolant system.
The turbine vibrations could have been caused by various causes, not reported by the source.

Facility

Application
Power Plant
Sub-application
unspecified
Hydrogen supply chain stage
All components affected
Turbine, hydrogen storage
Location type
Confined
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Currency
US$
Property loss (onsite)
635
Property loss (offsite)
0
Emergency action
The company safety strategy to detct leak is unknown.

Lesson Learnt

Lesson Learnt
Hydrogen gas is the preferred coolant to transfer heat from the power generating winding enclosure to the heat exchanges known as H2 coolers. The reason is the heat transfer capacity of hydrogen, much higher than any other solution, resulting in less friction losses and more fuel-to-electricity conversion efficiency than, for example, air. This is particularly true for power generators above the 100 MW. The sealing of hydrogen in the rotating parts occurs by oil sealing.

This incident regards the disruption of the dynamic sealing of the cooling system of the turbine due to vibrations. This is a common failure mode in power plants. It is a secondary (escalation) accidental event of turbine/compressor malfunctioning cases. Hydrogen is then released into the turbine hall. Despite effort in ensuring spark-free equipment inside the turbine hall, arcs and other similar phenomena cannot obviously be excluded from the generator itself.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Release duration
unknown
Actual pressure (MPa)
<0.5
Design pressure (MPa)
<0.5
Presumed ignition source
Electricity
Deflagration
Y
High pressure explosion
N
High voltage explosion
N

References

Reference & weblink

Table III of Appendix A of Zalosh and Short<br />
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS<br />
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978<br />
https://www.osti.gov/biblio/6566131<br />
(accessed September 2020)

JRC assessment