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Clean Hydrogen Partnership

Explosion at a storage area of a chemical plant

Event

Event ID
145
Quality
Description
One employee was injured in an explosion in a chemical plant storage area containing ammonia, acetone, and hydrogen.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Asia
Country
Malaysia
Date
Main component involved?
Chemical Storage Tank
How was it involved?
Unknown
Initiating cause
Unknown
Root causes
Unknown (No additional details provided)

Facility

Application
Chemical Industry
Sub-application
Ammonia production
Hydrogen supply chain stage
Hydrogen Storage (No additional details provided)
All components affected
storage area, ammonia, acetone, hydrogen
Location type
Unknown
Location description
Industrial Area
Operational condition
Unknown (No additional details provided)

Emergency & Consequences

Number of injured persons
1
Number of fatalities
0
Emergency action
The fire department requested that the facility was not shut down but rather to continue operations, to reduce the hydrogen inventory in the tank.
(1) A checkpoint was established near the tank side of the building where hydrogen level readings were taken and reported every 5 minutes. Employees of the plant were notified to exit the front of the building in the event of an evacuation signal.
(2) As hoses were turned on by the fire department, a drop in water pressure tripped the internal alarm, causing an evacuation of the plant. All employees were accounted for and were asked to return to work, as this was a false alarm condition.
(3) Two local streets were closed, radios, cell phones, and other electronic devices were shut down within a 500-foot safety zone to eliminate any static electricity that could ignite the hydrogen gas,
(4) Airplanes were diverted from their normal flight path to the local airport.
(5) Firefighters set up combustible gas monitors inside the building, but no gas was detected.
The incident lasted approximately two hours.

Event Nature

Release type
Gas-liquid mixture
Involved substances (% vol)
H2,
NH3,
acetone
Presumed ignition source
Not reported

References

Reference & weblink

The link to this technical magazine is lost

JRC assessment