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Clean Hydrogen Partnership

Near miss at a LH2 fill station

Event

Event ID
119
Quality
Description
At an off-site liquid hydrogen fill station, a LH2 trailer hit a compressed hydrogen purge shut-off valve handle. The tubing attached to the purge valve was bent on both ends but did not leak.
[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
No Hydrogen Release
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Main component involved?
Valve (Generic)
How was it involved?
Damage, No Release
Initiating cause
Impact, Rollover, Crash
Root causes
Root CAUSE analysis
The INITIATING CAUSE was a small collision causing a damage to a valve.

The ROOT CAUSE was the fact that the driver was not sufficiently careful in approaching the LH2 system fill point.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
GH2 purge shut-off valve
Location type
Open
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Lesson Learnt

Lesson Learnt
An operative procedure should consider the risk of collision and prohibit the backing the truck into position.
Physical barriers are required, to protect the pipes from damages, such as the ones coming from collisions.

Event Nature

Release type
no release
Released amount
0
Presumed ignition source
No release

References

Reference & weblink

Mishap no 18 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

Hankinson and Lowesmith, HAZIDs for Hydrogen Liquefaction, Storage and Transportation , FCH JU project IDEALHY, Deliverable 3.11 (2013)<br />
https://www.idealhy.eu/uploads/documents/IDEALHY_D3-10%20HAZIDs_Liquefa… />
(Only summary publicly available, accessed October 2025)

JRC assessment