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Clean Hydrogen Partnership

Failure of a compressed hydrogen cylinder in a laboratory

Event

Event ID
116
Quality
Description
Workers were connecting a compressed hydrogen cylinder, when a release of hydrogen occurred within a safety-box for flammable gases (a fire-proof safety cabinet).
During the emergency response procedures, the explosive atmosphere ignited and destroyed the safety-box completely.

A fire followed the explosion, which was extinguished by the company fire department. Due to the explosion two employees were seriously injured and one minor injured.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
Germany
Date
Main component involved?
Cgh2 Cylinder(S)
How was it involved?
Internal Explosion (H2-Air Mixture)
Initiating cause
Unknown
Root causes
Unknown (No additional details provided)

Facility

Application
Laboratory / R&d
Sub-application
unspecified
Hydrogen supply chain stage
Hydrogen Storage (No additional details provided)
All components affected
H2 gas cylinder, safety box
Location type
Unknown
Location description
Industrial Area
Operational condition
Pre-event occurrences
The hydrogen release occurred during the connection of a compressed hydrogen cylinder.

Emergency & Consequences

Number of injured persons
3
Number of fatalities
0
Emergency action
the driver exited the highway and stopped at an abandoned gas station. There the drivers ("blew down") reduced manually the tank pressure to 75 psig (5.2 barg) and restarted the travel.

Lesson Learnt

Corrective Measures

Nothing is now on the accident analysis conclusions. Nevertheless, the company recommended all users of hydrogen-gas-cylinders to immediately ensure that the following conditions are in place:
(1) All gas-cylinders are in a technically good condition;
(2) The fixed pipe system with all its components and devices are sealed;
(3) The operators are all well trained in handling hydrogen;
(4) The operators have a documented training in the connection procedures of cylinders.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Not reported
Deflagration
Y
High pressure explosion
N
High voltage explosion
N
Flame type
Other

References

Reference & weblink

Company own annuncement

JRC assessment