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Clean Hydrogen Partnership

Hydrogen release from a LH2 tanker

Event

Event ID
113
Quality
Description
A liquid hydrogen tanker was en route on the highway when the driver noticed a vapour plume in the rear-view mirror. The driver exited the highway and stopped at the first available safe location.
Upon inspection of the cargo, the driver noticed that the pressure in the inner vessel of the double-walled tank had risen above 3.45 barg (50 psig), causing the opening of the safety relief valve.
Later, a thorough inspection revealed a leak in the annular space vacuum relief plate, leading to a loss of vacuum. That failure increased the heat transfer to the cryogenic hydrogen, consequently increasing vaporisation.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Macro-region
North America
Country
United States
Date
Main component involved?
Prd (Valve)
How was it involved?
Correct Activation
Initiating cause
Over-Pressurisation (Thermal Insulation Degradation)
Root causes
Root CAUSE analysis
The INITIATING CAUSE was a loss of vacuum of he insulation shell of the liquid hydrogen tank. The Pressure Relief Device (PRD) worked as expected.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
PRD
Location type
Open
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Property loss (onsite)
0
Property loss (offsite)
0
Post-event summary
This is a near miss. The PRD functioned as expected, releasing the hydrogen vapour in overpressure
Emergency action
It took 4 hours to bring the fire under control, When the fire was extinguished 2 of the 4 gas circulator systems and 2 of the 4 main heat exchanger systems were knocked out and 2 RHR systems in the reactor basements were disabled by flooding.

Lesson Learnt

Lesson Learnt

This is an example of a successful mitigation of a mechanical failure. On a liquid hydrogen tank, the function of the Pressure Relief Device (PRD) is to release hydrogen vapour, when the tank internal pressure increase due to the evaporation of liquid hydrogen. The reduction of the insulation capacity of the tank accelerated the evaporation rate and the PRD released more vapour. In this way, the internal pressure of the tank remained below the maximal allowed value.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Actual pressure (MPa)
0.345
Design pressure (MPa)
0.345
Presumed ignition source
No ignition

References

Reference & weblink

Event incident ID I-1996071466 of the PHMSA database (Pipeline and Hazardous Materials Safety Administration, 1996),<br />
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages<br />
(accessed September 2024)

A. Jimenez, C. Groth,<br />
Hazards associated with pressure relief devices in hydrogen systems, <br />
Journal of Loss Prevention in the Process Industries<br />
91 (2024), 105380, https://doi.org/10.1016/j.jlp.2024.105380

JRC assessment