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Clean Hydrogen Partnership

Fire from cylinders when delivered

Event

Event ID
82
Quality
Description
The incident occurred while delivering seven compressed hydrogen cylinders to a customer site.
The store employee had already removed four cylinders from the delivery truck and carried them upright about 2 meters away. When he let them go, a "bang" sound was heard near the valve and the containers burst into flames, injuring the employee. The containers continued to burn until the gas was completely released.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
Asia
Country
Japan
Date
Main component involved?
Valve (Generic)
How was it involved?
Rupture & Formation Of A Flammable H2-Air Mixture
Initiating cause
Material Degradation (Generic)
Root causes
Root CAUSE analysis
The INITIATING CAUSE was the sudden failure of (one of the) valves mounted on CGH2 cylinders.
According to the KHK report, the ROOT CAUSE was an inspection failure.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
CGH2 cylinders truck
Hydrogen supply chain stage
Hydrogen Transfer (No additional details provided)
All components affected
cylinder, valve
Location type
Unknown
Operational condition

Emergency & Consequences

Number of injured persons
1
Number of fatalities
0
Post-event summary
Minor injury

Lesson Learnt

Lesson Learnt

The only possible general conclusion which can be drawn from this incident is that at the time of its occurrence (years 60’s) the safety provisions required for the transport of high pressure cylinders were not yet well developed.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Static electricity

References

Reference & weblink

High Pressure Gas Accident Cases Database of the KHK (High Pressure Gas Safety Association): <br />
https://www.khk.or.jp/public_information/incident_investigation/hpg_inc… />
(accessed May 2025)

JRC assessment