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Clean Hydrogen Partnership

Fire in a chlorine production plant

Event

Event ID
34
Quality
Description
In an chlorine production plant, vented chlorine and hydrogen, auto ignited when the hydrogen concentration was allowed to exceed 5% and the mixture mixed with air.

[Zalosh and Short, 1978]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Venting System
How was it involved?
Ignition Of Vented H2
Initiating cause
Wrong Operation
Root causes
Root CAUSE analysis
The INITIATING CAUSE was the formation of a chlorine-hydrogen flammable mixture in the vent.

The excess of hydrogen concentration in the exhaust occurred because the hydrogen detector was not (properly) calibrated.

The ROOT CAUSE was a failure to apply sound routines for the calibration of instruments.

Facility

Application
Chemical Industry
Sub-application
Chlorine production
Hydrogen supply chain stage
Hydrogen Storage (No additional details provided)
All components affected
chlorine electrolyser, exhaust system, gas detection
Location type
Open
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
Material damage was 6000 $

Event Nature

Release type
gas mixture
Involved substances (% vol)
CL2
H2
Release duration
unknown
Presumed ignition source
Auto-ignition

References

Reference & weblink

Table II of Appendix A of Zalosh and Short<br />
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS<br />
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978<br />
https://www.osti.gov/biblio/6566131<br />
(accessed September 2020)

JRC assessment