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Clean Hydrogen Partnership

Release from a hydrogen tank

Event

Event ID
33
Quality
Description
Compressed hydrogen was released from a storage system due to the rupture of a Bourdon-type pressure gauge.

[Zalosh and Short, 1978]
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Gauge
How was it involved?
Rupture & Formation Of A Flammable H2-Air Mixture
Initiating cause
Unknown
Root causes
Unknown (No additional details provided)

Facility

Application
Petrochemical Industry
Sub-application
unspecified
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
hydrogen storage, pressure gauge
Location type
Unknown
Operational condition
Description of the facility/unit/process/substances
DESCRIPTION OF THE BOURDON PRINCIPLE FOR PRESSURE MEASUREMENTS
“A Bourdon pressure gauge uses the principle that a flattened tube tends to straighten or regain its circular form in cross-section when pressurized. (A party horn illustrates this principle.) … The strain of the material of the tube is magnified by forming the tube into a C shape or even a helix, such that the entire tube tends to straighten out or uncoil elastically as it is pressurized… Bourdon tubes measures gauge pressure, relative to ambient atmospheric pressure, as opposed to absolute pressure; vacuum is sensed as a reverse motion.”
[from Wikipedia - https://en.wikipedia.org/wiki/Pressure_measurement#Bourdon_gauge , accessed November2025)]

Emergency & Consequences

Number of injured persons
1
Number of fatalities
0
Emergency action

Inside the plant, the air conditioning system in the control room was switched to recirculated air, the electrical power supply was switched off, the plant was depressurized, emptied and flushed with nitrogen. The plant fire brigade only used water as an extinguishing agent, mainly to cool plant components and to contain the fire. The extinguishing water was retained and only released for discharge after analysis.
Outside the facility, the road to the plant was cordoned off by the police as a precautionary measure and air quality measurements were taken in the surrounding area.

Lesson Learnt

Lesson Learnt
Another case of hydrogen accidental releases due to rupture of the bourdon tube are HIAD_ 428, for which it is also known that the wrong choice of the type of steel used for the tube caused its hydrogen embrittlement and eventually its failure.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
No ignition

References

Reference & weblink

Table II of Appendix A of Zalosh and Short<br />
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS<br />
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978<br />
https://www.osti.gov/biblio/6566131<br />
(accessed September 2020)

originally in <br />
M. Kreiser, G. Fröhlich, H. Eichert, A.Schatz, <br />
IKE Universität Stuttgart ISSN 0173-6892, April 1994<br />
Analyse von Störfällen mit Wasserstoff in bisherigen Anwendungsbereichen mit besonderer Berücksichtigung von LH2"

JRC assessment