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Clean Hydrogen Partnership

unplanned release of LH2 from tank

Event

Event ID
435
Quality
Description
During loading of a LH2 storage tank, the vent valve on the tank was opened and then ignition occurred near the instant that the valve was fully open. A light pressure wave was produced. The cloud contained about 57 kg of hydrogen at ignition. Water was used to cool the area. At the end of the emergency, inspection showed a leak inside the vent valve body which was still burning. The tank pressure was below 4 psig.

[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Main component involved?
Valve (Generic)
How was it involved?
Leak & Formation Of A Flammable H2-Air Mixture
Initiating cause
Material Degradation (Generic)
Root causes
Root CAUSE analysis
The INITIATING CAUSE appears to consist in two separate sub-events: the opening of the vent valve with consequent formation of air-hydrogen explosive mixture at vent opening, and the crack in the body of the vent valve, which produced a local fire.
A temporary venting system was being used with an unsatisfactory vent valve. Static discharge was assumed to be the IGNITION SOURCE.

The report does not explain why the vent valve was opened, nevertheless the ROOT CAUSE could be tentatively identified in a combination of erroneous installation and operation of the temporary venting system and a material failure.

Facility

Application
Non-Road Vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
Hydrogen Transfer (No additional details provided)
All components affected
vent valve, tank
Location type
Open
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0

Event Nature

Release type
liquid
Involved substances (% vol)
H2 100%
Release duration
unknown
Released amount
57 kg
Actual pressure (MPa)
0.13
Design pressure (MPa)
> 1.0
Presumed ignition source
Static electricity
Ignition delay
N

References

Reference & weblink

Mishap no 76 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

JRC assessment