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Clean Hydrogen Partnership

Roll-over of a CGH2 trailer

Event

Event ID
1157
Quality
Description
An accident involving a truck transporting hazardous goods occurred on a national road. Three buildings were evacuated and three people were slightly injured.
The road accident involved two cars and a truck transporting compressed hydrogen bottles. The truck overturned and ended up on its side on the road. No released occurred. The bottles were almost empty but still contained 10% hydrogen.
The firefighter blocked the traffic in both direction, evacuated three buildings and proceeded to release the remaining hydrogen, an operation which required a period of 1.5 hours. The bottles could then be dismantled one by one and transported away. Due to the special configuration and the interconnecting pipes, the firefighters took several hours to unload the whole truck.
Event Initiating system
Classification of the physical effects
No Hydrogen Release
Nature of the consequences
Macro-region
Europe
Country
Germany
Date
Main component involved?
Cgh2 Cylinder(S)
How was it involved?
No Release
Initiating cause
Impact, Rollover, Crash
Root causes
Root CAUSE analysis
INITIATING CAUSE was a traffic accident.
In absence of information on driver, the ROOT CAUSE is attributed generically to a human error (wrong manoeuvre).

Facility

Application
Hydrogen Transport And Distribution
Sub-application
CGH2 cylinders truck
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
cylinders
Location type
Open
Operational condition
Description of the facility/unit/process/substances
DESCRIPTION OF THE UNIT
The load consisted on ten pallets containing approximately 40 hydrogen bottles. From the photos the bottles appear to be standard bottles with a volume of 50 l and a pressure of 200 bar. If correct, the maximal load would result less than 300 kg. Since the bottles contained only 10% of their nominal value, the total quantity released was 30 kg.

Emergency & Consequences

Number of injured persons
3
Number of fatalities
0
Post-event summary
Three car occupants were slightly injured and taken to hospital by the emergency services for medical treatment. The truck driver survived the accident unharmed.

Lesson Learnt

Lesson Learnt

Despite the roll-over, the structure of the pallets was enough robust to survive the mechanical stress and protect the connecting pipe system.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Released amount
30
Actual pressure (MPa)
2
Design pressure (MPa)
20
Presumed ignition source
No release

References

Reference & weblink

Abendzeitung news<br />
https://www.abendzeitung-muenchen.de/bayern/b-12-schwerer-unfall-mit-ge… <br />
(accessed January 2025)

JRC assessment