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Clean Hydrogen Partnership

Road incident CGH2 tube trailer

Event

Event ID
338
Quality
Description
This accident happened on the SS66 road and involved a trailer transporting compressed hydrogen cylinders. The 50 l cylinders were in packages of 16 cylinders each.

Due to the breaking of fixing straps, cylinder packages fell on the middle of the road.
The damage to the gas collector of the package and to some cylinders valves caused a gas release with consequent deflagration, with consequent damage to the first vehicle following the truck and to the glass door of house in the vicinity
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
Italy
Date
Main component involved?
Piping (Collector)
How was it involved?
Rupture & Formation Of A Flammable H2-Air Mixture
Initiating cause
Impact, Rollover, Crash
Root causes
Root CAUSE analysis
The INITATING CAUSE was the breaking or loosing of the fixing strap, which caused one or more H2 cylinder packages falling from the truck.
Damage to some the cylinder heads caused release and consequent ignition.
The ROOT CAUSE lies in the design of the design supposed to guarantee the integrity of the transport. It is not only about the shortcoming of the strapping system, but also about protecting critical safety elements of the cylinders packaging.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
CGH2 cylinders truck
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
Truck, cylinders rack
Location type
Open
Operational condition
Pre-event occurrences
The truk was travelling on a city road.

Description of the facility/unit/process/substances
DESCRIPTION OF CARGO
Each package had a capacity of approx. 12 Kg. Assuming that they were all full, full damage to one package would have released its total quantity. it is however not possible to deduce from the photo how many cylinders' valves failed.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
Considerable damage to the first vehicle following the truck and to the glass door of house in the vicinity.
The photo in the reference shown three packages of 16 cylinders each fallen from the truck. Only one having lost all its cylinders.

Lesson Learnt

Lesson Learnt

The analysis of this accident has revealed the followings critical points which shall be used as recommendations:
1. Lack of a system indicating the pressure inside the cylinders.
The knowledge of the pressure is critical for the formulation of the correct rescue procedures.
2. Lack of a system visualising/confirming that all the cylinder valves are closed.
All valves should be closed during transport. If however a valve was forgotten open, a damage to the gas collector will be enough to release the whole content of that cylinder.
3. The package design did not offer the structural resistance required to protect the cylinders in case of fall-off the trucks.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Actual pressure (MPa)
20
Design pressure (MPa)
20
Presumed ignition source
Mechanical sparks
Deflagration
N
High pressure explosion
N
High voltage explosion
N

References

Reference & weblink

Munaro et al., Hydrogen trasport safety: case of compressed<br />
Gaseous tube trailer, paper presented at Int. Conference on Hydrogen Safety ICHS 2005. <br />
http://conference.ing.unipi.it/ichs2005/Papers/230001.pdf <br />
(accessed June 2020)

JRC assessment