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Clean Hydrogen Partnership

Release of toxic and flammable mixture from a hydrogenation reactor

Event

Event ID
95
Quality
Description
The incident occurred in the hydrogenation reactor and products cooling unit. The reactor operated under vacuum conditions and the cooling medium was water.

Toxic, flammable and explosive substances (flammable gases, hydrogen sulphide and hydrogen) escaped to the open air from a bend in the water cooler. The heat-exchanger of the cooling unit was corroded by the action of the hydrogen sulphide contained in the reaction products.

The hydrogen sulphide emission caused bad odour in the surroundings of the plant area. The population was alerted.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
Europe
Country
Unknown
Date
Main component involved?
Heat Exchanger (Pipe)
How was it involved?
Rupture & Formation Of A Flammable H2-Air Mixture
Initiating cause
Material Degradation (Internal Corrosion / Erosion)
Root causes
Root CAUSE analysis
The INITIATING cause was the corrosion of the material by hydrogen sulphide.

Facility

Application
Petrochemical Industry
Sub-application
hydrogenation reactor
Hydrogen supply chain stage
All components affected
hydrogen pipe, heat exchanger, water cooling unit, hydrogenation reactor,
Location type
Open
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
Released amount of flammable gases = 145 kg
Released amount of hydrogen sulphide = 55 kg
Released amount of hydrogen = 100 kg

Event Nature

Release type
gas mixture
Involved substances (% vol)
H2
H2S
hydrocarbons
Released amount
100
Presumed ignition source
No ignition

References

Reference & weblink

Description of the event in the European Database eMARS

JRC assessment