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Clean Hydrogen Partnership

Release of a flammable mixture from a compressor

Event

Event ID
351
Quality
Description
Following the breakdown of a piston rod, a mixture of hydrogen and light hydrocarbons was released from the fresh hydrogen compressor of an oil refinery.
The rod broke down because of stress corrosion. The stress exerted on the rod was significantly increased by the looseness of the piston fixing point.
The gas mixture ignited, also igniting the lubricating oil and other items in the room.
Some 1,500 kg of hydrogen gas and a few hundred litres of lubricating oil were estimated to have been burned.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
Europe
Country
Finland
Date
Main component involved?
Compressor / Booster / Pump (Piston)
How was it involved?
Rupture
Initiating cause
Material Degradation (Stress-Corrosion)
Root causes
Root CAUSE analysis
The IMMEDIATE CAUSE was the breaking rupture a rod due to stress corrosion. The stress exerted on the rod was significantly increased by the looseness of the piston fixing point.

The ROOT CAUSE, although not provided by the source, could be identified in shortcomings in service and maintenance. Nevertheless, also a design error cannot be excluded.

Facility

Application
Petrochemical Industry
Sub-application
Generic refinery process
Hydrogen supply chain stage
Hydrogen Compression (No additional details provided)
All components affected
rod,
piston,
gas compressor
Location type
Open
Location description
Industrial Area
Operational condition
Pre-event occurrences
A piston rod broke down in a hydrogen compressor of an oil refinery. The rod broke down because of stress corrosion. The stress exerted on the rod was significantly increased by the looseness of the piston fixing point.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
Some 1,500 kg of hydrogen gas and a few hundred litres of lubricating oil were estimated to have been burned.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Released amount
1500
Presumed ignition source
Not reported
Deflagration
N
High pressure explosion
N
High voltage explosion
N

References

Reference & weblink

Source lost

JRC assessment