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Clean Hydrogen Partnership

Release in a chemicals plant

Event

Event ID
342
Quality
Description

A hydrogen leak alarm was received in the control room from the reformer of the hydrogen plant of a chemicals manufacturing facility. The reformed was depressurised and the leak stopped.
The leak was reported to the duty officer and nitrogen flushing was started in the reformer.
The leak, a 15 mm rupture at the bottom of the tank, was located in a couple of hours. From measurements performed after the nitrogen flushing, hydrogen was still found to be present in the tank, apparently having been left in the catalysts and inside the pocket on the upper section of the tank. The top flange of the tank was opened and nitrogen flushing was continued from below with a hose.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
Europe
Country
Finland
Date
Root causes
Unknown (No additional details provided)
Root CAUSE analysis
The INITIATING CAUSE The was a crack at the bottom of the reformer tank.

No details are provided, able to identify a ROOT CAUSE.

Facility

Application
Chemical Industry
Sub-application
Pharmaceutical production
Hydrogen supply chain stage
All components affected
steam methane reformer, catalysist
Location type
Unknown
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Property loss (offsite)
0

Event Nature

Release type
Gas mixture
Involved substances (% vol)
H2,
fluor
Presumed ignition source
Not reported
Deflagration
N
High pressure explosion
N
High voltage explosion
N

References

Reference & weblink

HSE reporting a confidential report

JRC assessment