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Clean Hydrogen Partnership

Premature burst disk failure

Event

Event ID
390
Quality
Description
While a H2 sample was being prepared for an analysis, one of two cryogenic sample bottle disks ruptured and the gas ignited.

[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Main component involved?
Prd (Burst Disc)
How was it involved?
Premature Activation
Initiating cause
Unknown
Root causes
Root CAUSE analysis
A material deficiency in that the disk was extensively corroded and failed under work­ working gas pressure. Contributing causes were inadequate quality control which failed to detect the corroded disk, and a test set-up which aimed the disk end of the bottle toward technicians.

Facility

Application
Laboratory / R&d
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected
LH2 cryogenic bottles
Location type
Unknown
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Not reported
Ignition delay
N

References

Reference & weblink

Mishap no 49 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

JRC assessment