Skip to main content
Clean Hydrogen Partnership

Powder explosion in a aluminium processing plant

Event

Event ID
900
Quality
Description
The fire broke out on a worm ("vis sans fin") supplying a conveyor of aluminium.
The ignition of the powder on the ground was caused by the flame cutting operation on the worm shell which generated scales. The incandescent aluminium dust has been then swept by the wind spread to the atomisation tunnels, the sewers and a lost well.
The dust and hydrogen formed upon contact with water caused four violent explosions.

The fire spread to a stock of auminium powder stored in bags and drums.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
France
Date
Root causes
Root CAUSE analysis
INITIATING cause was (maintenance?) work at the transportation system.
ROOT CAUSE is unknown, but the absence of the proper risk assessment during mechanical work at the system has plaid a role.

Facility

Application
Steel And Metals Industry
Sub-application
generic metal processing
Hydrogen supply chain stage
All components affected
Aluminium production, aluminium powder conveyor
Location type
Unknown
Location description
Industrial Area
Operational condition
Pre-event occurrences
This event does not belong to the hydrogen value chain.
Accidental production of hydrogen was caused by the ignition of Al [powder and its subsequent coming in contact with water. The oxidation reaction of Al + H2O has caused the production and consequent ignition of H2.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
Release of Al powder to the environment

Event Nature

Release type
gas-solid mixture
Involved substances (% vol)
H2,
Al dust
Presumed ignition source
Open flame

References

Reference & weblink

ARIA event 8966<br />
https://www.aria.developpement-durable.gouv.fr/accident/8966/<br />
(accessed August 2020)

JRC assessment