Skip to main content
Clean Hydrogen Partnership

Liquid hydrogen tank explosion

Event

Event ID
609
Quality
Description
A rupture disc opened on a 76 m3 (20,000-gallon) liquid hydrogen tank, causing the vent stack to release cold gaseous hydrogen. The gas ignited causing a fire on the vent stack's outlet.
Emergency responders intervened by removing the remaining hydrogen but left a small volume which could not be removed manually. During this operation, the vacuum system lost its heat isolation capacity due to a (mechanical?) failure.
This triggered a rapid evaporation of the residual liquid hydrogen with consequent increase of the tank internal pressure. In answering to this, the emergency responders sprayed the tank with water and directed a stream onto the fire exiting the vent stack. The water jet was pointed directly into the open vent stack, thus interacting with hydrogen vapours from the residual hydrogen (between −253 °C and −241 °C). This caused the water to freeze in the vent stack. This ice blocked the stack, which was the only exit for the cold hydrogen gas. Eventually, all residual hydrogen in the tank warmed up, causing the tank to over-pressurize and rupture with an explosion known as a BLEVE (Boiling Liquid Expanding Vapour Explosion).

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire Followed By An Explosion (No additional details provided)
Macro-region
North America
Country
United States
Date
Root causes
Root CAUSE analysis
The INITIATING CAUSE was the opening of the burst disc. It is unclear if this was triggered by a material failure or by an increase of the tank internal pressure beyond the design pressure of the disc.
The incident escalated to an explosion (BLEVE) due to wrong decisions/actions of the emergency responders, to which probably contributed the lack of emergency procedures of the plant, up to a lack of proper risk assessment. These consideration point at a shortcoming in the safety management as ROOT CAUSE.

Facility

Application
Hydrogen Stationary Storage
Sub-application
LH2 stationary tank
Hydrogen supply chain stage
Hydrogen Storage (No additional details provided)
All components affected
burst disc, vent stack, tank
Location type
Open
Operational condition
Pre-event occurrences
One of the source mentions that the tank was equipped with "pressure relief devices, rupture discs, and normal venting of hydrogen". it is unclear what the latter maybe, probably manual valves.
It is also unclear why the burst disc opened in first instance. The reports do not mention either why the tank lost its thermal isolation capability during the emptying operations, which hare also not detailed.

Emergency & Consequences

Number of injured persons
1
Number of fatalities
0
Post-event summary
Minot injury, some property damage and temporary closure of the facility.

Lesson Learnt

Lesson Learnt

This case showed that water as emergency means to stop fire has to be used with caution in case of LH2, due to the possibility of water freezing and consequent obstruction of the available gas release devices. On the other side, in cases involving fire of compressed hydrogen, water jet were effective to cool down the tanks and avoid that they reach overpressure. Therefore, emergency teams have to be informed in detail on the nature of the hydrogen storage affected by an incident.

Corrective Measures

(i) An additional secondary backup vent stack was added to liquid hydrogen tanks. This secondary stack is designed to be used only if needed in the event the main vent stack became plugged with ice, as it happened in the incident. The main vent stack remained the primary means of venting all relief devices. The secondary vent stack would only be used if the main vent stack failed.
(ii) A sign was placed on all liquid hydrogen tanks, indicating that no water is to be put on the vent stack.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Not reported

References

Reference & weblink

A. Jimenez, C. Groth,<br />
Hazards associated with pressure relief devices in hydrogen systems, <br />
Journal of Loss Prevention in the Process Industries<br />
91 (2024), 105380, https://doi.org/10.1016/j.jlp.2024.105380

A review of the hydrogen BLEVE occurences and underlying phenomena is provided by Cirrone et al., "Rethinking “BLEVE explosion” after liquid hydrogen storage tank rupture in a fire", Int. J. Hydrogen energy, Volume 48, Issue 23, 15 March 2023, Pages 8716-8730, https://doi.org/10.1016/j.ijhydene.2022.09.114

JRC assessment