Event
- Event ID
- 457
- Quality
- Description
- During transfer of LH2 from a 200,000 gallon (760 m3) storage vessel to a road trailer, loss of vacuum was detected due to a crack in the outer vessel. The crack was located below an elbow of the 6” diameter pressurisation line. The probable cause of the crack was the formation of liquid air dripping onto the outer vessel.
[Ordin, NASA (1974)] - Event Initiating system
- Classification of the physical effects
- Unignited Hydrogen Release
- Nature of the consequences
- Leak No Ignition (No additional details provided)
- Macro-region
- North America
- Country
- United States
- Date
- -
- Main component involved?
- Cryogenic Insulation Shell
- How was it involved?
- Leak
- Initiating cause
- Material Degradation (Thermal Stress/Cycling)
- Root causes
- Root CAUSE analysis
- The INITIATING CAUSE was the failing of outer thermal shield of the vessel, due to thermal cold shock.
During the transfer operation liquid air formed on the vertical run of the pressurisation line, ran down the pipe and then dripped of the elbow onto the vessel. The vertical run did not have drip trays to collect liquid air and the crack formed where the liquid air dropped.
Probable ROOT CAUSE was an installation error (a missing drip tray supposed to be there) or a design error (a not-foreseen safety component).
Facility
- Application
- Hydrogen Stationary Storage
- Sub-application
- LH2 storage vessel
- Hydrogen supply chain stage
- Hydrogen Transfer (No additional details provided)
- All components affected
- connection, LH2 vessel
- Location type
- Open
- Location description
- Industrial Area
- Operational condition
- Description of the facility/unit/process/substances
- The report does not specify the application. It is highly probable that it was a loading of a road tanker at the hydrogen production facility.
Emergency & Consequences
- Number of injured persons
- 0
- Number of fatalities
- 0
- Environmental damage
- 0
- Property loss (offsite)
- 0
- Post-event summary
- It is unknown if the vessel had to be vented, or mitigting actions were availale to continue the transfer without loosing the whole stored quantity.
Lesson Learnt
- Lesson Learnt
- The consequence of the loss of thermal insulation capacity on the cryogenic vessel are unknown. The most probable immediate effect would have been the increased boil-off and internal pressure, with the need to vent. However, it is unknown if the whole vessel content had to be vented, or mitigating actions would have allowed to repair the crack and re-install the vacuum without major content loss.
Event Nature
- Release type
- gas
- Involved substances (% vol)
- H2 100%
- Release duration
- unknown
- Actual pressure (MPa)
- <1.0
- Design pressure (MPa)
- <1.0
- Presumed ignition source
- No ignition
- Ignition delay
- N
References
- Reference & weblink
Mishap no 84 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002
Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)
JRC assessment
- Sources categories
- ORDIN