Event
- Event ID
- 357
- Quality
- Description
- During a transfer of liquid hydrogen from a commercial tanker to a stationary receiving vessel, a leak developed in the bayonet fitting at trailer-vessel connection. The leak produced a hydrogen spray which enveloped the rear of the truck where the hand-operated shutoff valve was located. Emergency trained personnel, wearing protective clothing, except for proper shoes, entered area and shut off flow control valve. The personnel suffered frost-bite of their feet when shoes became frozen to water-wetted rear deck of truck.
[Ordin, NASA (1974)] - Event Initiating system
- Classification of the physical effects
- Unignited Hydrogen Release
- Nature of the consequences
- Leak No Ignition (No additional details provided)
- Macro-region
- North America
- Country
- United States
- Date
- -
- Main component involved?
- Cryogenic Connection
- How was it involved?
- Leak & Formation Of A Flammable H2-Air Mixture
- Initiating cause
- Material Degradation (Cryogenic)
- Root causes
- Root CAUSE analysis
- INITIATING CAUSE
A loose hose flange connection allowed leakage of cold fluid through the hydrocarbonÂlubricated bayonet seal. This caused the cold fluid to enter in contact and shrink the "O" ring seal, which was made of rubber. The shrinking of the rubber ring caused the liquid hydrogen to leak into the atmosphere.
ROOT and/or CONTRIBUTING CAUSES
The hand-operated shutoff valve was not accessible because affected by the cryo-spill. This was a design shortcoming.
Why was the hose flange loose? This could suggests failing to carefully follow the procedures.
Why did the responders crew accessed the LH2 leakage one without the proper shoes protection? This could hint at a procedure shortcoming and/or to human errors.
Facility
- Application
- Hydrogen Transport And Distribution
- Sub-application
- LH2 tanker
- Hydrogen supply chain stage
- Hydrogen Transfer (No additional details provided)
- All components affected
- connection hose
- Location type
- Unknown
- Location description
- Industrial Area
- Operational condition
Emergency & Consequences
- Number of injured persons
- 4
- Number of fatalities
- 0
- Post-event summary
- The event does not provide the number of injured persons. It is assumed that the team was consisting of 4 members
Lesson Learnt
- Lesson Learnt
(i) The hand-operated shutoff valve would have been a safe guard, but it was not accessible because affected by the cryo-spill. All tank trailers should have a safely accessible auxiliary shut off valve in case of spills.
(ii) Escaping liquid or cryogenic gaseous hydrogen can surrounding freeze air. Personnel should always ware the prescribed personal protective equipment (PPE).
Event Nature
- Release type
- gas
- Involved substances (% vol)
- H2 100%
- Presumed ignition source
- No ignition
References
- Reference & weblink
Mishap no 5 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344Also in H2TOOLS<br />
https://h2tools.org/lessons/hydrogen-delivery-truck-facility-connection… />
(Accessed Oct 2025)
JRC assessment
- Sources categories
- ORDIN