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Clean Hydrogen Partnership

Internal explosion of a vent line

Event

Event ID
398
Quality
Description
Test facility H2 vent line exploded destroying about 150 feet of line. The flare stack was on at the time.

[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Main component involved?
Venting System (Line)
How was it involved?
Internal Explosion (H2-Air Mixture)
Initiating cause
Inadequate Or No Purge
Root causes
Root CAUSE analysis
The line had not been properly purged after removing and installing a vent valve in the system. Ignition of the hydrogen-air mixture occurred either from flare stack or from static charge.

Facility

Application
Laboratory / R&d
Sub-application
material testing
Hydrogen supply chain stage
All components affected
vent
Location type
Unknown
Operational condition
Unknown (No additional details provided)
Pre-event occurrences
The vent line had been earlier maintained, by re-installation of a vent valve. It is unknown if the incident occurred during testing or shutdown venting.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Property loss (offsite)
0
Post-event summary
Only part of the vent line was destroyed.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Release duration
immediate
Presumed ignition source
Open flame
Ignition delay
N

References

Reference & weblink

Mishap no 58 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

JRC assessment