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Clean Hydrogen Partnership

Hydrogen venting from LH2 tanker due to overpressure

Event

Event ID
153
Quality
Description
While travelling to deliver liquid hydrogen to a customer, a tanker experienced an increase of the internal pressure of the cargo tank. The drivers pulled off the road and at that moment the pressure relief system activated. They operated a diverter valve, transferring the cargo tank to the second redundant pressure relief system. About 150 lbs. (68 kg) of product was lost. The delivery was then continued without further incident.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
North America
Country
United States
Date
Main component involved?
Prd (Burst Disc)
How was it involved?
Correct Activation
Initiating cause
Over-Pressurisation (Boil-Off)
Root causes
Root CAUSE analysis
The INITIAL CAUSE was probably due to over-pressurisation of the LH2 tank, which triggered a hydrogen venting.
The PHMSA does no report if the over-pressurisation was due to degradation of the vacuum shell. From the fact that the journey continued without further incidents, it could be concluded that the over-pressurisation had been caused during loading of the tanker, so that the ROOT CAUSE could be failure to execute the procedure properly.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
PRD
Location type
Open
Operational condition
Pre-event occurrences
The PHMSA reports a loss of 150 lbs, i.e. 68 kg. On the contrary, the PHMSA corresponding column report a loss of only 18.8 LGA, i.e. 5 kg. Also the transport capacity is doubtful, 1437.5 LGA, corresponding to only 385 kg, which is ten time less than the usually transported values.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Currency
US$
Property loss (onsite)
135
Post-event summary
Less than 100 kg of hydrogen was lost.
Emergency action
Immediately after the explosion, local fire department was called and the onsite fire response team assembled. They intervened by cooling the hydrogen tubes and the adjacent gas storage cylinders.
Plant personnel gathered at the two master stations and were instructed to leave via a plant access road after the all-clear siren was sounded.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Released amount
5
Presumed ignition source
No ignition

References

Reference & weblink

Incident I-2003071049 of the US Pipeline and Hazardous Materials Safety Administration PHMSA: <br />
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%… />
(accessed September 2024)

JRC assessment