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Clean Hydrogen Partnership

Hydrogen release while loading hydrogen to a CGH2 tube trailer

Event

Event ID
941
Quality
Description
A small hydrogen leak occurred at the connection between the hose and the tube trailer, which was being loaded at an industrial gas company. Alerted by the noise, the driver of the vehicle gave the alert.
Firefighters from the petrochemical platform to which the plant belongs stopped the leak by closing the manual valves on the tank.
The tank, initially at 200 bar, lost only 10 bar in 3h30. Therefore, the site's sensors did not activate because of the small size of the leak.
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
Europe
Country
France
Date
Main component involved?
Joint/Connection (Hose)
How was it involved?
Leak & Formation Of A Flammable H2-Air Mixture
Initiating cause
Unknown
Root causes
Unknown (No additional details provided)

Facility

Application
Hydrogen Transport And Distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
Hydrogen Transfer (No additional details provided)
All components affected
unclear if liquid or compressed tanker
Location type
Open
Location description
Industrial Area
Operational condition
Pre-event occurrences
The near miss occurred during hydrogen tank truck loading

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
10 bar lost in a 220 bar tank in 3 hours 30 minutes

Lesson Learnt

Lesson Learnt

The lack on details on tank, the loading operation and the position of the hydrogen detectors does not allow for a specific lesson learnt. The fact that the detector did not spotted the leak because too small, demonstrates the importance of a careful placement of the detection system.
Under other circumstances (confined space), a small, undetected leak can be the source of a potentially great hazard.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Actual pressure (MPa)
20
Design pressure (MPa)
20
Presumed ignition source
No ignition

References

Reference & weblink

Event description in the French database ARIA<br />
https://www.aria.developpement-durable.gouv.fr/accident/42107/<br />
(accessed October 2020)<br />

JRC assessment