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Clean Hydrogen Partnership

Hydrogen fire in a food industry

Event

Event ID
188
Quality
Description
The explosion occurred in a plant for the production of butter. It was due to the rupture of a hydrogen tank, during a sterilisation process at high temperature (so-called UHT treatment).
Two fatalities and 12 injuries.
The explosion blew away the roof of the unit and severely damaged the other installation.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Asia
Country
Pakistan
Date
Main component involved?
Cgh2 Storage Vessel
How was it involved?
Rupture & Formation Of A Flammable H2-Air Mixture
Initiating cause
Unknown
Root causes
Unknown (No additional details provided)
Root CAUSE analysis
The INITIATING cause is due to the rupture of a hydrogen cylinder during UHT sterilisation process.

Facility

Application
Chemical Industry
Sub-application
Food production
Hydrogen supply chain stage
Hydrogen Storage (No additional details provided)
All components affected
Manufacturing of butter, UHT sterilisation treatment
Location type
Confined
Location description
Industrial Area
Operational condition
Pre-event occurrences
The UHT treatment consists in the exposure for a very short time (few seconds) to temperature of approximately 135 -150˚C.

Emergency & Consequences

Number of injured persons
12
Number of fatalities
2
Post-event summary
Two persons died and 12 injured (among which 6 workers). The explosion has blown away the roof of the unit and severely damaged the other installation.
Emergency action
The fire lasted 6h30

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Hot surface

References

Reference & weblink

JRC assessment