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Clean Hydrogen Partnership

Flash fire when disconnection a hydrogen barge

Event

Event ID
303
Quality
Description
While a LH2 barge was being disconnected from dock, a flash occurred in the vent stack. No damage occurred but potential existed for major damage.
[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
North America
Country
United States
Date
-
Main component involved?
Prd (Burst Disc)
How was it involved?
Premature Activation
Initiating cause
Material Degradation (External Corrosion)
Root causes
Root CAUSE analysis
The INITIATING CAUSE was the premature activation of a burst disc.

The LH2 burst disk was found to have a series of pin holes which permitted gaseous hydrogen to enter the land vent line. An explosive mixture was formed when air entered the disconnected

The ROOT CAUSE could be a manufacturing error or a lack of adequate inspection.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
Waterborne LH2 transport
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
barge, vent stack
Location type
Open
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Emergency action
The high-level alarm on 10% LEL triggered an automatic evacuation of the personnel.
The leak could not be stopped by the automatic shutdown od he hydrogen supply system, because it occurred at the hydrogen cylinder. Therefore, the Lab Manager had to perform a in situ manual operation.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Not reported

References

Reference & weblink

Mishap no 6 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

Hankinson and Lowesmith, HAZIDs for Hydrogen Liquefaction, Storage and Transportation , FCH JU project IDEALHY, Deliverable 3.11 (2013)<br />
https://www.idealhy.eu/uploads/documents/IDEALHY_D3-10%20HAZIDs_Liquefa… />
(Only summary publicly available, accessed October 2025)

JRC assessment